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CAD Exercise: How to use full round fillet (Blueprint)


Exercise 70
Exercise 70

In this CAD tutorial we'll use the features: 


1. Extrude

Definition: The primary tool for turning a 2D sketch into a 3D solid. How it works: You select a closed sketch profile and pull it into 3D space.

  • New Body: Creates a solid block.

  • Cut: Removes material.

  • Join: Fuses new material to existing material. Best for: Creating the base block or "stock" material of your part.


2. Full Round Fillet

Definition: A specific mode within the Fillet tool that replaces a flat face with a completely rounded semi-circle. How it works: Unlike a standard fillet where you type a number (e.g., "5mm"), here you do not type anything.

  1. Open the Fillet tool.

  2. Change the "Type" from Constant to Full Round.

  3. Select 3 Faces:

    • Side Face 1

    • Center Face (the one that will disappear)

    • Side Face 2 The Result: Fusion 360 automatically calculates the exact radius needed to turn that center face into a perfect dome or arch that touches both sides tangentially. Best for:

  4. Creating "Tombstone" shapes or arched tops on brackets.

  5. Rounding off the end of a strap or a belt link.

  6. Why use it? If you change the thickness of the part later, a Full Round Fillet updates automatically to stay perfectly round. A standard fillet (e.g., 10mm) would break or look wrong if the part size changed.



All dimensions are in mm/g/s/ISO  



3D Sketch


Sketch 70
Sketch 70

Exercise 70 - 3D practice drawing for all CAD software ( AutoCAD, SolidWorks, 3DS Max, Autodesk Inventor, Fusion 360, CATIA, Creo Parametric, SolidEdge etc.)


Tip: Subscribe to the channel for more tutorials like this.

Tutorial In Autodesk Fusion: https://youtu.be/dFXwqf5h6Lk

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